●Ultra-fine Cemented Carbide
●Suitable for Stainless Steel, various Steel Alloy and Steel machining
●Realize high efficiency processing
●4F, Ball End, X coating, Unequal indexing, Multiple helix
●Unique design maximizes chip removal and improves productivity in slotting and heavy profiling operations.
●Recommend Application: Rough and Semi-Finish processing for Stainless Steel
P/N |
D
(mm)
|
ap
(mm)
|
d
(mm)
|
L
(mm)
|
F# | Tip | Coating |
GCP435 030 F2 26 057 B X | 3 | 8 | 6 | 57 | 4 | BN | Microkevlar X |
GCP435 040 F2 27 057 B X | 4 | 11 | 6 | 57 | 4 | BN | Microkevlar X |
GCP435 050 F2 26 057 B X | 5 | 13 | 6 | 57 | 4 | BN | Microkevlar X |
GCP435 060 D 21 057 B X | 6 | 13 | 6 | 57 | 4 | BN | Microkevlar X |
GCP435 080 D 23 063 B X | 8 | 19 | 8 | 63 | 4 |
BN |
Microkevlar X |
GCP435 100 D 22 072 B X | 10 | 22 | 10 | 72 | 4 | BN | Microkevlar X |
GCP435 120 D 21 083 B X | 12 | 26 | 12 | 83 | 4 | BN | Microkevlar X |
GCP435 160 D 20 092 B X | 16 | 32 | 16 | 92 | 4 | BN | Microkevlar X |
GCP435 200 D 19 104 B X | 20 | 38 | 20 | 104 | 4 | BN | Microkevlar X |
GCP435 250 D 15 104 B X | 25 | 38 | 25 | 104 | 4 | BN | Microkevlar X |
GCP435 Speed and Recommendations | |||||||||||||
ISO GROUP |
CMG |
Type of cut |
ap*Dc |
ae*Dc |
Vc |
Parameters |
4 | 6 | 8 | 10 | 12 | 16 | 20 |
P |
P 1-2 |
Side Milling |
1.5 | 0.5 |
152 130-168 |
RPM | 12125 | 8080 | 6060 | 5345 | 4450 | 3340 | 2670 |
Fz | 0.008 | 0.016 | 0.027 | 0.038 | 0.047 | 0.053 | 0.065 | ||||||
F | 395 | 520 | 665 | 820 | 835 | 710 | 695 | ||||||
Slotting |
1 | 1 |
112 91-135 |
RPM | 9710 | 6470 | 4850 | 3880 | 3240 | 2430 | 1783 | ||
Fz | 0.008 | 0.016 | 0.027 | 0.038 | 0.047 | 0.053 | 0.065 | ||||||
F | 310 | 414 | 523 | 589 | 609 | 515 | 463 | ||||||
P 3-4 |
Side Milling |
1 | 0.5 |
107 95-130 |
RPM | 8485 | 5655 | 4240 | 3740 | 3100 | 2330 | 1870 | |
Fz | 0.008 | 0.016 | 0.027 | 0.038 | 0.047 | 0.053 | 0.065 | ||||||
F | 275 | 365 | 460 | 575 | 580 | 490 | 485 | ||||||
Slotting |
1 | 1 |
99 84-114 |
RPM | 7880 | 5250 | 3940 | 3150 | 2630 | 1970 | 1576 | ||
Fz | 0.008 | 0.016 | 0.027 | 0.038 | 0.047 | 0.053 | 0.065 | ||||||
F | 252 | 336 | 425 | 478 | 494 | 417 | 409 | ||||||
P 5-6 |
Side Milling |
1 | 0.5 |
70 60-81 |
RPM | 5090 | 3395 | 2545 | 2240 | 1860 | 1400 | 1120 | |
Fz | 0.006 | 0.011 | 0.019 | 0.027 | 0.032 | 0.037 | 0.045 | ||||||
F | 115 | 150 | 190 | 240 | 240 | 205 | 200 | ||||||
Slotting |
1 | 1 |
61 55-67 |
RPM | 4850 | 3240 | 2430 | 1940 | 1620 | 1210 | 971 | ||
Fz | 0.006 | 0.011 | 0.019 | 0.027 | 0.032 | 0.037 | 0.045 | ||||||
F | 116 | 142 | 184 | 209 | 207 | 179 | 174 | ||||||
K |
K 12-13 |
Side Milling |
1 | 0.5 |
130 110-150 |
RPM | 10335 | 6890 | 5161 | 4558 | 3775 | 2842 | 2279 |
Fz |
0.01 | 0.02 | 0.034 | 0.048 | 0.058 | 0.065 | 0.081 | ||||||
F | 413 | 551 | 702 | 875 | 875 | 738 | 738 | ||||||
Slotting |
1 | 1 |
112 91-135 |
RPM | 8910 | 5940 | 4455 | 3930 | 3255 | 2450 | 1965 | ||
Fz | 0.01 | 0.02 | 0.034 | 0.048 | 0.058 | 0.065 | 0.081 | ||||||
F | 360 | 480 | 600 | 755 | 760 | 640 | 635 | ||||||
M |
M 8-9 |
Side Milling |
1.5 | 0.5 |
105 84-126 |
RPM | 8400 | 5570 | 4178 | 3342 | 2785 | 2089 | 1674 |
Fz | 0.008 | 0.025 | 0.034 | 0.042 | 0.048 | 0.062 | 0.071 | ||||||
F | 268 | 550 | 572 | 559 | 529 | 516 | 476 | ||||||
Slotting |
1 | 1 |
85 68-102 |
RPM | 6767 | 4509 | 3382 | 2706 | 2255 | 1691 | 1353 | ||
Fz | 0.008 | 0.025 | 0.034 | 0.042 | 0.048 | 0.062 | 0.071 | ||||||
F | 216 | 446 | 463 | 452 | 428 | 418 | 386 | ||||||
M10 |
Side Milling |
1 | 0.4 |
155 124-186 |
RPM | 11740 | 8223 | 6167 | 4934 | 4112 | 3084 | 2467 | |
Fz | 0.006 | 0.034 | 0.046 | 0.057 | 0.067 | 0.086 | 0.095 | ||||||
F | 281 | 1125 | 1125 | 1125 | 1094 | 1055 | 937 | ||||||
Slotting |
1 | 1 |
125 100-150 |
RPM | 9950 | 6631 | 4974 | 3979 | 3316 | 2487 | 1989 | ||
Fz | 0.006 | 0.034 | 0.046 | 0.057 | 0.067 | 0.081 | 0.095 | ||||||
F | 238 | 907 | 907 | 907 | 882 | 803 | 756 | ||||||
M11 |
Side Milling |
0.6 | 0.3 |
44 35-53 |
RPM | 3503 | 2334 | 1751 | 1401 | 1167 | 875 | 700 | |
Fz | 0.008 | 0.016 | 0.021 | 0.027 | 0.032 | 0.04 | 0.046 | ||||||
F | 112 | 151 | 146 | 149 | 151 | 140 | 128 | ||||||
Slotting |
0.4 | 1 |
36 29-43 |
RPM | 2866 | 1910 | 1432 | 1146 | 955 | 716 | 573 | ||
Fz | 0.008 | 0.016 | 0.021 | 0.027 | 0.032 | 0.04 | 0.046 | ||||||
F | 92 | 123 | 120 | 122 | 123 | 114 | 105 | ||||||
S | S22 |
Side Milling |
1 | 0.4 |
70 56-84 |
RPM | 5573 | 3714 | 2785 | 2228 | 1857 | 1393 | 1114 |
Fz | 0.007 | 0.016 | 0.025 | 0.042 | 0.05 | 0.055 | 0.068 | ||||||
F | 156 | 237 | 278 | 374 | 371 | 306 | 303 | ||||||
Slotting |
1 | 1 |
55 44-66 |
RPM | 4378 | 2918 | 2188 | 1751 | 1459 | 1094 | 875 | ||
Fz | 0.007 | 0.016 | 0.025 | 0.042 | 0.05 | 0.055 | 0.068 | ||||||
F | 122 | 186 | 218 | 294 | 291 | 240 | 238 | ||||||
S 19-21 |
Side Milling |
0.6 | 0.3 |
32 26-38 |
RPM | 2547 | 1698 | 1273 | 1019 | 849 | 637 | 509 | |
Fz | 0.005 | 0.012 | 0.019 | 0.032 | 0.038 | 0.048 | 0.055 | ||||||
F | 51 | 81 | 96 | 130 | 129 | 122 | 112 | ||||||
Slotting |
0.4 | 1 |
25 20-30 |
RPM | 1990 | 1326 | 995 | 796 | 663 | 497 | 398 | ||
Fz | 0.005 | 0.012 | 0.019 | 0.032 | 0.038 | 0.048 | 0.055 | ||||||
F | 39 | 63 | 75 | 101 | 100 | 95 | 87 |
Machine
Machine: TMV-1100A
Power(KW)
11
Spindle speed
8000
Holder
BT40
Collet
ER32
Fixture
Precision vice
Processing
Side Milling
Workpiece
Name
Ti Alloy Structure
P/N
Material
TC15 (Ti6.5Al1Mo1V2Zr)
Heat treatment
□ Yes
Spec.
Hardness: HRC_27_
Discription
4F 8mm Ball End
Brand
Couloir Cutter
P/N
GCP435080D23063BX
Flute#/Coating
4F,R4mm,Microkevlar X
Spindle Speed(RPM)
4000rev/min
Depth of Cut(ap)
0.5mm
Width of Cut(ae)
0.5mm
Cutting speed(Vc)
100m/min
Feed per tooth(CTP)
0.0625mm
Feed (F)
1000mm/min
Cutter reach
27mm
Cooling
Emulsion
Time/pce
85min
Tool life
2pcs
Conclusion
GCP435080D23063X completed 2pcs in 170min. Tool wear:0.08mm
Adress:4FL, BINTIAN MANSION, YONGLE INDUSTRIAL PARK, JINGHE NEW CITY OF XIXIAN NEW AREA, SHAANXI PROVINCE, CHINA. 713702
TEL:86-29-38952897/15091858296
FAX:86-29-38952897
ICP Record Number:Shaanxi ICP No. 19008760-1