●Ultra-fine Cemented Carbide
●Suitable for Finish and Cycloidal milling of all material besides high hardness material
●6F, Square end, X coating, Multiple helix
●Realize high efficiency processing in the way of HIGH FEED. Special design maximizes chip removal and improves productivity. Good surface finish.
P/N
Flute Dia.
（mm）
Flute Length
(mm)
Shank Dia.
(mm)
Overall Length
(mm)
F#
Tip
Coating
GCP635 060 D 21 057 R050 X
6
13
6
57
6
R0.5
Microkevlar X
GCP635 060 D 21 057 R100 X
6
13
6
57
6
R1
Microkevlar X
GCP635 080 D 23 063 R050 X
8
19
8
63
6
R0.5
Microkevlar X
GCP635 080 D 23 063 R100 X
8
19
8
63
6
R1
Microkevlar X
GCP635 100 D 22 072 R050 X
10
22
10
72
6
R0.5
Microkevlar X
GCP635 100 D 22 072 R100 X
10
22
10
72
6
R1
Microkevlar X
GCP635 100 D 22 072 R150 X
10
22
10
72
6
R1.5
Microkevlar X
GCP635 100 D 22 072 R200 X
10
22
10
72
6
R2
Microkevlar X
GCP635 120 D 21 083 R050 X
12
26
12
83
6
R0.5
Microkevlar X
GCP635 120 D 21 083 R100 X
12
26
12
83
6
R1
Microkevlar X
GCP635 120 D 21 083 R150 X
12
26
12
83
6
R1.5
Microkevlar X
GCP635 120 D 21 083 R200 X
12
26
12
83
6
R2
Microkevlar X
GCP635 120 D 21 083 R300 X
12
26
12
83
6
R3
Microkevlar X
GCP635 160 D 20 092 R100 X
16
32
16
92
6
R1
Microkevlar X
GCP635 160 D 20 092 R150 X
16
32
16
92
6
R1.5
Microkevlar X
GCP635 160 D 20 092 R200 X
16
32
16
92
6
R2
Microkevlar X
GCP635 160 D 20 092 R300 X
16
32
16
92
6
R3
Microkevlar X
GCP635 200 D 19 104 R100 X
20
38
20
104
6
R1
Microkevlar X
GCP635 200 D 19 104 R150 X
20
38
20
104
6
R1.5
Microkevlar X
GCP635 200 D 19 104 R200 X
20
38
20
104
6
R2
Microkevlar X
GCP635 200 D 19 104 R300 X
20
38
20
104
6
R3
Microkevlar X
GCP635 250 D 17 104 R100 X
25
44
25
104
6
R1
Microkevlar X
GCP635 250 D 17 104 R150 X
25
44
25
104
6
R1.5
Microkevlar X
GCP635 250 D 17 104 R200 X
25
44
25
104
6
R2
Microkevlar X
GCP635 250 D 17 104 R300 X
25
44
25
104
6
R3
Microkevlar X
| GCP635R Speed and Recommendations | |||||||||||||
|
ISO GROUP |
CMG |
Type of cut |
ap*Dc |
ae*Dc |
Vc |
Parameters |
6 | 8 | 10 | 12 | 16 | 20 | 25 |
| P |
P
1-2
|
Side Milling |
2 | 0.05 |
300 210-390 |
RPM | 15890 | 11920 | 9540 | 7950 | 5960 | 4470 | 3820 |
| Fz | 0.068 | 0.116 | 0.144 | 0.173 | 0.202 | 0.225 | 0.232 | ||||||
| F | 6440 | 8270 | 8253 | 8245 | 7210 | 6440 | 5315 | ||||||
|
P
3-4
|
Side Milling |
2 | 0.05 |
203 142-264 |
RPM | 10770 | 8080 | 6460 | 5380 | 4040 | 3230 | 2590 | |
| Fz | 0.050 | 0.085 | 0.106 | 0.128 | 0.148 | 0.167 | 0.174 | ||||||
| F | 3240 | 4115 | 4125 | 4130 | 3620 | 3235 | 2700 | ||||||
|
P
5-6
|
Side Milling |
2 | 0.05 |
100 70-130 |
RPM | 5300 | 3970 | 3180 | 2650 | 1990 | 1590 | 1270 | |
| Fz | 0.041 | 0.071 | 0.088 | 0.105 | 0.123 | 0.137 | 0.144 | ||||||
| F | 1300 | 1685 | 1680 | 1675 | 1465 | 1310 | 1100 | ||||||
| M |
M
8-9
|
Side Milling |
2 | 0.05 |
147 103-191 |
RPM | 7820 | 5860 | 4690 | 3910 | 2930 | 2340 | 1870 |
| Fz | 0.041 | 0.071 | 0.088 | 0.105 | 0.123 | 0.137 | 0.143 | ||||||
| F | 1920 | 2485 | 2475 | 2470 | 2160 | 1930 | 1610 | ||||||
| M10 |
Side Milling |
2 | 0.05 |
213 149-277 |
RPM | 11290 | 8470 | 6770 | 5640 | 4230 | 3390 | 2710 | |
| Fz | 0.049 | 0.084 | 0.104 | 0.125 | 0.146 | 0.162 | 0.168 | ||||||
| F | 3330 | 4265 | 4240 | 4230 | 3715 | 3305 | 2730 | ||||||
| M11 |
Side Milling |
2 | 0.05 |
134 93.8-175 |
RPM | 7120 | 5340 | 4270 | 3560 | 2670 | 2140 | 1710 | |
| Fz | 0.041 | 0.071 | 0.088 | 0.105 | 0.123 | 0.137 | 0.142 | ||||||
| F | 1750 | 2265 | 2255 | 2250 | 1970 | 1760 | 1460 | ||||||
| S | S22 |
Side Milling |
2 | 0.05 |
116 35-21 |
RPM | 6170 | 4620 | 3700 | 3080 | 2310 | 18550 | 1480 |
|
Fz |
0.033 | 0.055 | 0.070 | 0.083 | 0.097 | 0.113 | 0.117 | ||||||
| F | 1210 | 1535 | 1545 | 1535 | 1350 | 1250 | 1040 | ||||||
|
S
19-21
|
Side Milling |
2 | 0.05 |
33 23-43 |
RPM | 1740 | 1300 | 1040 | 870 | 850 | 520 | 420 | |
| Fz | 0.033 | 0.055 | 0.070 | 0.082 | 0.097 | 0.112 | 0.115 | ||||||
| F | 340 | 430 | 435 | 430 | 380 | 350 | 290 | ||||||
| Machine | Machine: HERMLE C40 U | ||||
| Power（KW） | 29 | Spindle speed | 12000 | ||
| Holder | HSK63 | Holder Type | Hydraulic chuck | ||
| Fixture | Tailor-made | Processing | Cycloid milling | ||
| Workpiece | Name | Engine Blisk | P/N | ||
| Material | Ti6Al4V | Heat treatment | □ Yes | ||
| Spec. | Hardness： HRC_30_ | ||||
| Discription | 25mm 6F R1.5 | ||||
| Brand | Couloir Cutter |
|
|||
| P/N | GCP635250D40170R150X | ||||
| Flute#/Coating | 6F，R1.5，Microkevlar X | ||||
| Spindle Speed（RPM) | 1150rev/min | ||||
| Depth of Cut(ap） | 75mm | ||||
| Width of Cut(ae） | 1.5mm | ||||
| Cutting speed（Vc） | 90m/min | ||||
| Feed per tooth（CTP) | 0.15mm | ||||
| Feed (F） | 1035mm/min | ||||
| Cutter reach | 120mm | ||||
| Cooling | emulsion | ||||
| Time/pcs | 138min | ||||
| Tool life | 1 pce | ||||
| Conclusion | Save 67mins aginst previous tool | ||||
XIAN COULOIR CUTTER CO., LTD
Adress：4FL, BINTIAN MANSION, YONGLE INDUSTRIAL PARK, JINGHE NEW CITY OF XIXIAN NEW AREA, SHAANXI PROVINCE, CHINA. 713702
TEL：86-29-38952897/15091858296
FAX：86-29-38952897
ICP Record Number：Shaanxi ICP No. 19008760-1
